5 Resons Every Food service Facility Should Consider Cook-Chill

Rob Mattoch • October 11, 2024

Our industry has struggled with how to survive in the post covid world. Here are five reasons cook-chill might be the answer.

1. Labor

Cook-chill presents a significant opportunity to automate processes and leverage economies of scale. Some clients have reported a remarkable 35% reduction in labor hours.


2. Increased shelf life

By employing hot bagging techniques, a level of pasteurization can be achieved. This process can extend shelf life as much as 30 days.


3. Food Safety 

Centralizing production allows for the implementation of enhanced safety standards. Some clients restrict allergens on production days, while others utilize metal detectors to mitigate physical hazards. Furthermore, an automated system reduces the frequency with which employees come into contact with food, thereby minimizing the risk of cross-contamination.


4. Increased Resilience

One of the ongoing challenges in food services has been striking the right balance between having sufficient prepared product available and preventing spoilage. The extended shelf life afforded by the cook-chill method enables the establishment of a food bank. This food bank ensures a surplus of ready-to-use products while significantly reducing the risk of spoilage.


5. Scalability 

A prevalent misconception about cook-chill is that it is suited only for large-scale operations. In reality, almost any size operation can benefit from adopting the cook-chill method. Tucs Equipment specializes in helping identify the right equipment tailored to your specific operational needs.

How Cook-Chill Systems Reduce Allergen Risks and Boost Efficiency

By Rob Mattoch • December 27, 2024
n today’s food production environment, managing allergen risks is a top priority. With the rise of dietary restrictions and food allergies, operators must ensure safe practices while maintaining efficiency. TUCS Equipment’s cook-chill systems offer an innovative solution that not only minimizes allergen risks but also enhances shelf life and operational flexibility. Allergen Safety Through Cook-Chill Cook-chill technology involves cooking food to safe temperatures, packaging it in sealed bags, and rapidly chilling it to extend shelf life. This method reduces the chances of contamination and offers a controlled environment for food preparation. When combined with in-bag pasteurization, the benefits multiply: Reduced Cross-Contamination: The sealed packaging prevents allergens from coming into contact with other food items during storage and handling. Extended Shelf Life: With in-bag pasteurization, shelf life can be extended up to 30 days, allowing operators to produce in larger batches less frequently, reducing the need for constant ingredient handling. Streamlined Production for Allergen Control One of the key advantages of TUCS Equipment’s cook-chill systems is their capacity to support large-scale production. With kettles ranging from 50 to 800 gallons, operations can produce substantial quantities in a single run. This scalability enables a more strategic approach to allergen management: Dedicated Production Days: By organizing production schedules to focus on allergen-containing ingredients on specific days, cross-contamination risks are significantly reduced. For instance, a facility might dedicate one day to producing peanut-based products and another day to allergen-free items. Efficient Cleaning Cycles: Concentrating allergen production reduces the frequency of deep cleaning between batches, saving time and resources while ensuring safety. Enhanced Operational Flexibility Cook-chill systems not only mitigate allergen risks but also improve operational efficiency. With extended shelf life, food producers can: Produce More with Less: Operators can prepare larger quantities during fewer production days, optimizing labor and equipment usage. Expand Menu Offerings: The ability to safely store and serve allergen-specific or allergen-free products for longer periods gives businesses the flexibility to cater to diverse customer needs. TUCS Equipment: The Solution for Safe, Scalable Production At TUCS Equipment, we understand the challenges food producers face when balancing allergen safety and efficiency. Our cook-chill systems, with kettles ranging from 50 to 800 gallons, offer unparalleled capacity and reliability. Whether you’re a small operation or a large-scale producer, our solutions can be tailored to meet your needs. Conclusion By adopting TUCS Equipment’s cook-chill systems, food producers can take a proactive approach to allergen management, ensuring safety and boosting productivity. With the added benefits of extended shelf life and organized production schedules, the cook-chill method is a game-changer for the industry. Ready to revolutionize your production process? Contact TUCS Equipment today to learn more about how our cook-chill systems can transform your operations.

Whats a Emulsifier

By Rob Mattoch • December 15, 2024
What is the TEE-8HP Emulsifier? The TEE-8HP is a continuous flow blender that seamlessly attaches to a Tucs kettle. This innovative system allows for large-scale pureeing and blending of product with unmatched speed and uniformity. By combining the kettle’s precision cooking capabilities with the emulsifier’s power, food producers can achieve a smooth, consistent puree while pumping and processing product simultaneously. What Can You Make? The TEE-8HP Emulsifier is perfect for high-volume food production, particularly in applications that require smooth and consistent textures. This system has already proven its value in producing: Refried Beans – Achieve a smooth, creamy texture effortlessly. Soups – Perfect for pureed or blended soups of all varieties. Sauces – From marinara to creamy Alfredo, ensure consistency in every batch. Salsas – Process large quantities of salsa quickly, maintaining freshness and flavor. Key Benefits of the TEE-8HP Emulsifier High Efficiency: Continuous flow blending means you can puree product as it’s pumped, eliminating downtime and boosting output. Seamless Integration: Attaches directly to Tucs kettles for a smooth, integrated cooking and processing experience. Large-Volume Capacity: Designed for food manufacturers who need to process significant amounts of product without compromising quality. Consistent Results: Whether it’s soups, beans, or sauces, the TEE-8HP ensures every batch is perfectly blended and uniform. Built Tough, Made to Last Like all Tucs Equipment, the TEE-8HP is built to endure the demands of high-volume production. It’s tough, reliable, and proudly American-made, giving food producers a system they can trust day in and day out. Why Choose Tucs? At Tucs Equipment, we combine innovation with durability to help food manufacturers streamline production and maximize output. The TEE-8HP Emulsifier is just one example of how we’re meeting the needs of an evolving industry. Ready to See the TEE-8HP in Action? Contact us today to learn more about how the TEE-8HP Emulsifier can revolutionize your production line. Discover why food producers trust Tucs for high-performance equipment that delivers results. Tucs Equipment: Tough. Reliable. Built for Success.
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